Materials for Spraying and Lining Repair of Blast Furnace

Spraying and lining repair materials engineered for blast furnace relining without traditional brickwork shutdown. Available in JH-GP-1 through JH-GP-4 grades for different furnace zones. Delivers high strength, excellent adhesion, low rebound loss and rapid hardening. Extends furnace campaign life to 18–24 months. Suitable for hot or cold gunning applications.

Application
|
Blast furnace stack, shaft, belly, bosh, hearth, gas rising pipes, furnace top hood
Advantages
|
High strength, excellent adhesion, low rebound loss, rapid hardening
Supporting Refractories
|
Compatible gunning equipment and anchoring systems available
Dimensions
|
Customizable upon request

    Introduction

    This spray-applied lining repair technology enables rapid blast furnace relining without the extended downtime required for traditional brickwork. The material is applied using wet gunning equipment, forming a dense, high-strength lining that bonds securely to the existing furnace shell. Different grades are formulated for specific furnace zones—from the furnace top and stack down to the hearth—with tailored alumina and silicon carbide content to match varying service temperatures and wear conditions. The system has been successfully applied in numerous large blast furnaces across China.

    Key Advantages

    01
    Rapid Construction & Reduced Downtime
    Eliminates traditional brick relining shutdowns, significantly shortening repair cycles and enabling faster return to production.
    02
    High Strength & Excellent Adhesion
    Forms a dense, durable lining with strong bond to existing shell, delivering reliable performance under severe mechanical and thermal loads.
    03
    Zone
    Specific Formulations – Four grades (JH-GP-1 through JH-GP-4) tailored for different furnace zones from top to hearth, ensuring optimal performance at each location.

    Specification

    项目   JH-GP-1 JH-GP-2 JH-GP-3 JH-GP-4
    化学成分(%):≥ Al₂O₃ 35 45 48 70
    SiC 4 9
    体积密度(g/cm³):≥ 110℃×24h 1.7 2.15 2.30 2.60
    线变化率(%) 600℃×3h -0.3~+0.3 -0.3~+0.3 -0.3~+0.3
    800℃×3h -0.3~+0.3 -0.5~+0.5 -0.5~+0.5 (1450℃)
    耐压强度(MPa):≥ 110℃×24h 20 30 35 40
    600℃×3h 25 (300℃) 35 45 50 (1000℃)
    800℃×3h 25 (600℃) 40 45 60 (1450℃)
    用途   下降管 炉顶封罩 及上升管 炉身上部至炉 喉钢砖 炉身下部,炉腰 及炉腹
    包装方式:编织袋包装;规格1000kg/袋、500kg/袋、50kg/袋、25kg/袋。
    注意事项:产品注意防潮,如已结块请勿使用。
    保质期:6个月

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    If you are interested in our products, please feel free to contact us, and you are welcome to visit the factory for more product details

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