Rapid Repair Castable for Blast Furnace Hearth

Gel-bonded corundum-silicon carbide pumpable castable designed specifically for blast furnace hearth rapid repair. Applied directly over remaining carbon bricks via formwork pumping, it forms an integral ceramic cup lining with excellent slag resistance, erosion resistance, and fast drying capabilities for minimized downtime.

Application Areas
|
Blast furnace hearth, ceramic cup rebuilding, taphole area, tuyere zone, and elephant foot erosion zone.
Advantages
|
Excellent slag/iron erosion resistance, strong adhesion to carbon bricks, fast drying, good thermal conductivity.
Supporting Refractories
|
Matching gunning mixes and injection slurries for complementary repairs.
Dimensions
|
Customizable to customer requirements.

    Introduction

    This rapid repair castable is engineered specifically for blast furnace hearth reconditioning. Formulated with high-quality corundum and silicon carbide, and bonded with nano-sol technology, it eliminates free water to enable fast drying and dense structure formation. The material pumps easily and exhibits excellent adhesion to residual carbon bricks without requiring a filler layer, ensuring superior heat transfer efficiency. It forms a protective slag/iron layer that shifts the 1150°C isotherm inward, significantly extending hearth campaign life.

    Key Advantages

    01
    Strong Adhesion to Carbon Bricks
    Nano sol bonding ensures excellent bonding to residual carbon bricks, eliminating the traditional filler layer and avoiding “gap thermal resistance” issues for improved heat transfer efficiency.
    02
    Fast Drying & Dense Structure
    Free of added water, this castable allows rapid drying and forms a dense matrix with low porosity, high strength, and excellent thermal conductivity for reliable performance.
    03
    Superior Erosion & Thermal Shock Resistance
    Engineered with corundum and silicon carbide, it resists molten iron and slag erosion while withstanding severe thermal cycling, ensuring long-term durability in the hearth.

    Specification

    项目   JH-BFG-10
    化学成分(%) Al₂O₃; ≥ 70
    SiC+C; ≥ 12
    CaO; ≤ ≤0.5
    体积密度(g/cm³); ≥ 1400°C×3h 2.80
    线变化率% 1400°C×3h -0.5~+0.5
    抗折强度(MPa); ≥ 1400°C×3h 10
    耐压强度(MPa); ≥ 1400°C×3h 50
    包装方式:编织袋包装;规格1000kg/袋、500kg/袋、50kg/袋、25kg/袋。
    注意事项:产品注意防潮,如已结块请勿使用。
    保质期:6个月

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